Industrial Technologies
From design to maintenance – we deliver consistent technology modules for mechanical engineering and production technology.
5-axis milling and mill-turn centers for parts made of steel, aluminum, and plastic. Repeatability under 8 µm for batch sizes from 1 piece.
Advantage: Reduction of rework by 35%Laser powder bed fusion for complex geometries and functional integration. Ideal for cooling channels, lightweight structures, and spare parts.
Advantage: Tooling costs completely eliminatedOptical 3D scanners and coordinate measuring machines with AI-supported evaluation. Real-time inspection reports directly to production control.
Advantage: Scrap rate reduced by up to 50%Sensors, edge computers, and MES integration for continuous data acquisition. Machine status, OEE, and energy consumption on one platform.
Advantage: Downtime reduced by 20%Robot systems for MIG/MAG, TIG, and laser welding. Process monitoring including seam tracking and parameter documentation.
Advantage: Consistent seam quality for every batchModernization of older machines through new controls, drives, and safety technology. Extension of service life by at least 8 years.
Advantage: Investment costs 60% below new machineAnswers on mechanical engineering, industrial manufacturing, and modern production solutions.
The intervals depend heavily on machine utilization and the materials being processed. For standard milling machines, we recommend a basic inspection every 2000 operating hours. This includes checking the spindle bearings, the coolant circuit, and readjusting the linear guides. For machines with high utilization or abrasive materials, a shortened inspection every 1000 hours may be advisable.
Process reliability begins with the correct tool selection and a stable clamping device. Additionally, we rely on automated monitoring systems that record cutting forces and vibrations in real time. Deviations are reported immediately so that the operator can intervene before rejects occur. Regular training of personnel on machine parameters is also a key factor.
3D printing enables complex cooling channels and hollow structures that cannot be produced using conventional methods. This allows cycle times in injection molding processes to be reduced by up to 40%. Moreover, costly post-processing steps are eliminated since components are already manufactured close to the final contour. The process is particularly economical for small series and prototypes.
We combine non-destructive testing methods such as X-ray and ultrasound with optical 3D measurement. X-ray inspection reveals internal voids and porosity, while 3D measurement ensures dimensional accuracy. For safety-relevant components, we additionally perform penetrant testing. The results are digitally documented and traceable at any time.
Digitalization enables predictive maintenance. Sensors on motors, bearings, and spindles continuously record temperature, vibration, and current consumption. An AI model analyzes this data and predicts the optimal maintenance time. This helps avoid unplanned downtime and extends component lifespan. However, the transition requires an adapted IT infrastructure.